1980 Ford Capri 1.6 GL – Workshop Service & Repair Manual

1. Inspect: Thoroughly check the affected areas for rust, paying close attention to wheel arches, sills, and floor pans.
2. Clean: Remove rust using a wire brush or sandpaper, ensuring all corrosion is completely eliminated.
3. Treat: Apply a rust converter to neutralize any remaining rust and prevent future corrosion.
4. Repair: For significant rust damage, cut out the affected sections and weld in new metal patches.
5. Protect: Apply primer and paint, followed by an undercoat or sealant to protect against future rust.

Our manual offers detailed guidance on identifying and repairing rust issues, ensuring your Capri stays in top condition.

1. Diagnose: Use a multimeter to check for faulty circuits and identify any blown fuses.
2. Inspect: Visually inspect the wiring for damage, fraying, or loose connections.
3. Replace: Replace any damaged wires and fuses with ones of the correct rating.
4. Secure: Ensure all connections are tight and properly insulated to prevent future issues.
5. Test: After repairs, test the electrical system to confirm the problem is resolved.

Our manual provides comprehensive diagrams and step-by-step instructions for troubleshooting and repairing electrical issues.

1. Check: Inspect the carburetor for signs of clogging, leaks, or wear.
2. Clean: Disassemble and clean the carburetor using a carburetor cleaner to remove debris.
3. Adjust: Adjust the fuel-air mixture and idle settings according to the manufacturer's specifications.
4. Replace: Replace worn gaskets, seals, or any damaged components.
5. Test: Reassemble and test the carburetor to ensure smooth and efficient fuel delivery.

Our manual provides precise instructions for carburetor tuning and repairs to restore your Capri's performance.

1. Inspect: Examine the suspension system for worn or damaged bushings, shock absorbers, and mounts.
2. Replace: Remove and replace any worn bushings or shock absorbers with high-quality replacements.
3. Lubricate: Apply appropriate lubrication to the new bushings to ensure smooth operation.
4. Align: After replacing components, have the suspension professionally aligned.
5. Test: Test drive the vehicle to ensure the suspension is functioning properly.

Our manual includes step-by-step procedures for inspecting and replacing suspension components, helping you maintain a smooth ride.

1. Diagnose: Listen for unusual noises, check for slipping gears, and assess clutch engagement.
2. Inspect: Remove the gearbox cover and inspect the gears, bearings, and clutch components for wear.
3. Replace: Replace worn or damaged gears, bearings, or clutch components.
4. Adjust: Adjust the clutch cable or hydraulic system to ensure proper engagement and disengagement.
5. Test: Reassemble the gearbox and test the vehicle to confirm the repairs are successful.

Our manual provides detailed guidance on diagnosing and repairing gearbox and clutch issues, ensuring your Capri shifts smoothly.