Home Peugeot 2004 Peugeot 407 SW 2.0 HDi FAP 135 – Workshop Service & Repair Manual

2004 Peugeot 407 SW 2.0 HDi FAP 135 – Workshop Service & Repair Manual

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MANUFACTURER Peugeot
YEAR 2004
MODEL 407 Sedan/Wagon
ENGINE 1997 CC
DRIVE FWD
FUEL TYPE Diesel
TRANSMISSION Manual
Description

Explore the Road with Confidence: 2004 Peugeot 407 SW 2.0 HDi FAP 135 Workshop Service & Repair Manual

Unlock the full potential of your 2004 Peugeot 407 SW 2.0 HDi FAP 135 with our comprehensive Workshop Service & Repair Manual. Tailored specifically for this model, this manual is an essential resource for DIY enthusiasts and professional mechanics, ensuring optimal maintenance and repair of your vehicle.

Key Features:

  • Detailed Instructions: Delve into detailed instructions covering every aspect of your 2004 Peugeot 407 SW, providing a comprehensive understanding of the vehicle's mechanics, from the engine to the drivetrain.
  • User-Friendly Guidance: Clear diagrams and illustrations accompany each step, making complex repairs and maintenance tasks understandable and ensuring efficient vehicle servicing.
  • Expert Insights: Benefit from valuable tips and insights experienced mechanics share, enhancing your efficiency and proficiency during repairs and maintenance.

What It Covers:

DIAGNOSIS AND REPAIR:

  • Engine Components & Diagnostics.
  • Fuel System.
  • Ignition System.
  • Exhaust System.
  • Transmission & Drivetrain.
  • Steering & Suspension.
  • Brakes & Traction Control.
  • Heating & Air Conditioning.
  • Electrical System.
  • Instrumentation & Warning Indicators.
  • Windows, Glass, and Wipers.
  • Lighting System.
  • Body & Frame.
  • Restraints & Safety Systems.

MAINTENANCE:

  • Fluid Checks & Replacements.
  • Filters & Belts.
  • Scheduled Service Intervals.
  • Tire Rotation & Replacement.
  • Brake Inspection & Service.
  • Battery Maintenance.
  • Cooling System Checks.
  • Routine Inspections for Optimal Performance.

Printable: Yes

Compatibility: Works with various electronic devices, including PC & Mac computers, tablets, and more.

Requirements: Adobe Reader, Foxit (free)

This Workshop Service & Repair Manual for the 2004 Peugeot 407 SW ensures you have the knowledge and guidance to maintain, diagnose, and repair your vehicle efficiently, empowering you to handle servicing tasks confidently, regardless of your expertise.

FAQs
  • How can I address rough diesel engine performance in my Peugeot 407 HDi?

    • Check the fuel quality and ensure it meets the manufacturer's specifications.
    • Inspect the fuel filter for clogs or contaminants and replace it if necessary.
    • Clean the EGR valve and intake system to remove carbon deposits.
    • Test the glow plugs and replace faulty ones to improve cold starting and combustion efficiency.

    Manual Suggestion: Refer to the engine troubleshooting section in the manual for guidance on diagnosing and fixing rough diesel engine performance issues.

  • What should I do if I encounter problems with the EGR valve in my Peugeot 407?

      • Inspect the EGR valve in the engine bay for carbon buildup and malfunction.
      • Clean the EGR valve thoroughly using a suitable solvent to remove carbon deposits.
      • Test the EGR valve's functionality using a diagnostic tool and replace it if necessary.
      • Reset the engine management system to clear error codes for the EGR valve.

      Follow the engine maintenance instructions in the manual when cleaning and replacing the EGR valve.

  • How can I resolve sticky throttle issues in my Peugeot 407?

        • Inspect the throttle body and linkage for dirt, debris, or carbon buildup.
        • Clean the throttle body and linkage using a throttle body cleaner and a soft brush.
        • Lubricate the throttle linkage with silicone-based lubricant to ensure smooth operation.
        • Test the throttle response and adjust the cable if necessary.

        Recommendation: The throttle system maintenance section in the manual provides guidance on cleaning and lubricating the throttle components.

  • What steps should I take to address faulty injectors in my Peugeot 407?

          • Perform a diagnostic scan to identify any error codes related to the fuel injectors.
          • Test the fuel injectors using a specialized injector tester to check for proper flow and atomization.
          • Replace faulty injectors with new ones and ensure proper installation and calibration.
          • Clear the engine management system's error codes and perform an idle relearn procedure.

          Advice in the manual: Consult the fuel system maintenance section for guidance on diagnosing and replacing fuel injectors.

  • How can I detect and address blown turbocharger issues in my Peugeot 407?

            • Listen for abnormal noises, such as whining or grinding from the turbocharger.
            • Check for excessive exhaust smoke, indicating turbocharger seal or bearing failure.
            • Inspect the turbocharger's housing and compressor wheel for signs of damage or wear.
            • Replace the turbocharger unit and ensure proper installation and alignment.

            Suggestion for the manual: The turbocharger maintenance section in the manual guides diagnosing and replacing turbocharger components.
  • Why is it important to consider the full-service history when buying a Peugeot 407?

              • Review the service records to ensure routine maintenance tasks are on time.
              • Look for evidence of significant repairs or component replacements, indicating proactive maintenance.
              • Verify that recalls authorized dealerships have addressed and service campaigns.
              • Consider purchasing a vehicle with a comprehensive service history to minimize the risk of unexpected issues and ensure long-term reliability.

              Observe the maintenance schedule in the manual for recommended service intervals and procedures.

Remember that proper maintenance, using quality oil and fuel, and regular inspections can help prolong the engine’s lifespan and prevent common problems.

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Original price was: $99.99.Current price is: $39.99.

2004 Peugeot 407 SW 2.0 HDi FAP 135 – Workshop Service & Repair Manual

Original price was: $99.99.Current price is: $39.99.

MANUFACTURER Peugeot
YEAR 2004
MODEL 407 Sedan/Wagon
ENGINE 1997 CC
DRIVE FWD
FUEL TYPE Diesel
TRANSMISSION Manual
File Format: pdf
SKU: NXT-Peugeot-5186 Brand: Tag: